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medium importance~1 Q in Tier 113 formulas⚡ 11 shortcuts5 subtopics

Metals, ores, metallurgy and alloys

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Ores

MetalMain ore(s)
AluminiumBauxite (Al₂O₃·2H₂O)
IronHaematite (Fe₂O₃), magnetite (Fe₃O₄), siderite
CopperCopper pyrites / chalcopyrite, malachite, cuprite
ZincZinc blende (ZnS), calamine
LeadGalena (PbS)
MercuryCinnabar (HgS)
TinCassiterite (SnO₂)
UraniumPitchblende
SilverArgentite
SodiumRock salt
MagnesiumMagnesite, dolomite, carnallite
CalciumLimestone, gypsum

Metallurgy steps

  • Concentration — froth flotation for sulphide ores (pine oil used); magnetic separation; gravity separation.
  • Calcination — heating carbonate ores in limited air; roasting — heating sulphide ores in excess air.
  • Reduction — with carbon (iron in a blast furnace) or by electrolysis (aluminium — Hall–Héroult process; sodium, potassium).
  • Refining — electrolytic refining (copper), with the impure metal as the anode.

Reactivity series

K > Na > Ca > Mg > Al > Zn > Fe > Pb > (H) > Cu > Hg > Ag > Au

  • Metals above hydrogen give H₂ with dilute acids; copper, silver and gold do not.
  • Sodium and potassium are stored under kerosene (they react violently with air and water). White phosphorus is stored under water (it catches fire in air).
  • Gold and platinum are noble metals — very unreactive.

Alloys

AlloyCompositionUse
BrassCopper + ZincUtensils, fittings
BronzeCopper + TinStatues, medals, bells
Bell metalCopper + Tin (higher tin)Bells
Gun metalCopper + Tin + ZincGears, castings
German silverCopper + Zinc + Nickel (no silver)Utensils, decorative items
SolderLead + TinJoining electrical wires (low melting point)
Stainless steelIron + Chromium + Nickel + CarbonCutlery, utensils (does not rust)
DuraluminAluminium + Copper + Magnesium + ManganeseAircraft bodies
MagnaliumAluminium + MagnesiumLight instruments
NichromeNickel + ChromiumHeater coils
AmalgamAny metal + MercuryDental fillings (silver–tin amalgam)

Gold purity

  • 24 carat = pure gold. Purity % = (carat ÷ 24) × 100, so 22 carat ≈ 91.67%, 18 carat = 75%.
  • Jewellery gold is alloyed with copper or silver to make it harder.

Detailed notes

Metals, non-metals and the exceptions

Metals are lustrous, malleable, ductile, good conductors of heat and electricity, and sonorous. Non-metals are mostly dull, brittle and insulating. The exceptions carry the marks: mercury is a liquid metal; sodium and potassium are soft metals cut with a knife; graphite (a non-metal) conducts electricity; iodine is a lustrous non-metal; diamond, the hardest natural substance, is a non-metal.

Ore → metal

MetalMain ore(s)
AluminiumBauxite
IronHaematite, magnetite, siderite
CopperCopper pyrites (chalcopyrite), malachite
ZincZinc blende (ZnS), calamine
LeadGalena (PbS)
MercuryCinnabar (HgS)
TinCassiterite
UraniumPitchblende
SodiumRock salt
CalciumLimestone, gypsum

Metallurgy — the four steps

  1. Concentration of the ore: froth flotation for sulphide ores (powdered ore + pine oil + air — sulphide sticks to the froth); magnetic separation for magnetic ores; gravity separation.
  2. Conversion to oxide: calcination = heat a carbonate ore in limited air; roasting = heat a sulphide ore in excess air. Memory hook: Calcination–Carbonate, roasting–sulphide.
  3. Reduction to metal: carbon/CO in the blast furnace (iron); electrolysis for very reactive metals — aluminium (Hall–Héroult process), sodium, magnesium.
  4. Refining: electrolytic refining — impure metal at the anode dissolves and pure metal deposits on the cathode (used for copper).

Reactivity series and its uses

K > Na > Ca > Mg > Al > Zn > Fe > Pb > (H) > Cu > Hg > Ag > Au.

  • Metals above hydrogen release H₂ from dilute acids; copper, silver, gold do not.
  • Na and K are stored under kerosene (they catch fire in moist air); Ca and Mg need care too.
  • Metals below hydrogen occur free in nature (gold, platinum).
  • A more reactive metal displaces a less reactive one from its salt solution (iron nail in copper sulphate turns the solution green).

Corrosion and its prevention

Rusting needs both air and moisture; rust is hydrated iron oxide (Fe₂O₃·xH₂O). Protection: galvanisation (coating with zinc — even the zinc's position above iron in the reactivity series lets it sacrifice itself), painting, greasing, electroplating, and alloying to stainless steel. Silver tarnishes black (Ag₂S with sulphur in air); copper grows a green patina (basic copper carbonate); aluminium protects itself with a thin oxide film (made thicker by anodising).

Alloys — composition list

AlloyCompositionUse / note
BrassCu + ZnUtensils, decor; not Cu+Sn
BronzeCu + SnStatues, bells
Bell metalCu + Sn (more Sn)Bells, gongs
Stainless steelFe + Cr + Ni (+ C)Cutlery; rust-free
DuraluminAl + Cu (+ Mg, Mn)Aircraft — light and strong
SolderPb + SnJoining wires; low melting point
German silverCu + Zn + NiCutlery (no real silver)
NichromeNi + Cr (+ Fe)Heating coils — high resistance
InvarFe + NiVery low expansion — pendulums, tapes
AmalgamAny metal + mercuryDental fillings (except iron/platinum)

Gold purity: 24 carat = pure; 22 carat gold = 22/24 ≈ 91.6% gold.

Quick revision

  • Calcination–carbonate, roasting–sulphide; froth flotation–sulphide ores; electrolysis–Al, Na.
  • Al→bauxite, Fe→haematite, Hg→cinnabar, Zn→zinc blende, Pb→galena, Sn→cassiterite, U→pitchblende.
  • K > Na > Ca > Mg > Al > Zn > Fe > Pb > H > Cu > Hg > Ag > Au; Cu/Ag/Au give no H₂ with dilute acid.
  • Brass Cu+Zn, bronze Cu+Sn, solder Pb+Sn, duralumin Al+Cu, stainless Fe+Cr+Ni, nichrome Ni+Cr.
  • Rusting = air + moisture; galvanising = zinc coat; amalgam = metal + mercury; 24 carat pure.

Types of questions asked

Every way this subtopic shows up in exams — how to recognise it, the formula or logic to use, and a solved example.

Type 1: Ore → metal matchingvery common3 practice Q
How to spot it:

'Bauxite is the ore of…', 'cinnabar / galena / pitchblende is an ore of which metal', match-the-column of ores and metals.

  1. Headline pairs: bauxite–aluminium, haematite–iron, cinnabar–mercury, galena–lead, zinc blende–zinc, cassiterite–tin, copper pyrites–copper, pitchblende–uranium, rock salt–sodium.
  2. Trap: calamine is also zinc (with zinc blende); magnetite and siderite also iron.
  3. In match-the-columns, fix the surest pair first (bauxite–Al) and chain the rest. Why: each metal's name echoes in its ore except the classic traps, so recall by pair, not by logic.

Example: Cinnabar is an ore of —

Mercury (HgS). Heating cinnabar in air gives mercury vapour + SO₂ — an extraction by roasting alone.

Type 2: Alloy → compositionvery common3 practice Q
How to spot it:

'Brass is an alloy of…', 'which alloy contains tin', 'stainless steel is made by adding…to iron', distinguish brass from bronze.

  1. Copper family: brass = Cu + Zn; bronze = Cu + Sn; bell metal = Cu + Sn (tin-rich); german silver = Cu + Zn + Ni.
  2. Iron family: stainless steel = Fe + Cr + Ni; invar = Fe + Ni.
  3. Light metals: duralumin = Al + Cu; magnalium = Al + Mg; solder = Pb + Sn; nichrome = Ni + Cr; amalgam = metal + Hg.
  4. The classic trap: brass is Zn, bronze is Sn.

Example: Brass is an alloy of —

Copper and zinc. Bronze is the copper–tin one; german silver is copper + zinc + nickel.

Type 3: Metallurgy steps and processescommon3 practice Q
How to spot it:

'Roasting is used for … ores', 'calcination vs roasting', 'froth flotation separates…', 'which metal is extracted by electrolysis', 'Hall–Héroult process is for…'.

  1. Concentration: froth flotation for sulphide ores (pine oil); gravity/magnetic separation.
  2. Oxide conversion: calcination = carbonate ore, limited air; roasting = sulphide ore, excess air.
  3. Reduction: carbon in the blast furnace (Fe); electrolysis for Al, Na, Mg (Hall–Héroult for aluminium).
  4. Refining: electrolytic — impure anode, pure cathode (copper).

Example: Roasting is done for —

Sulphide ores in excess air — it converts them to oxides, driving off SO₂. Calcination is the carbonate-ore, limited-air version.

Type 4: Reactivity series consequencescommon3 practice Q
How to spot it:

'Which metal does not give H₂ with dilute acid', 'why is sodium stored in kerosene', 'which metal occurs free in nature', displacement-reaction questions.

  1. Order: K > Na > Ca > Mg > Al > Zn > Fe > Pb > H > Cu > Hg > Ag > Au.
  2. Above H → H₂ from dilute acids; Cu/Ag/Au do not react so.
  3. Top metals (K, Na, Ca) catch fire in moist air → stored under kerosene; bottom metals (Au, Pt) occur free.
  4. A more reactive metal displaces a less reactive metal from its salt solution.

Example: Which metal will NOT liberate hydrogen from dilute hydrochloric acid?

Copper — it lies below hydrogen in the reactivity series (so do silver, gold, mercury).

Type 5: Corrosion and its preventioncommon2 practice Q
How to spot it:

'Rusting requires…', 'galvanisation is coating iron with…', 'green coating on copper / black coating on silver', 'anodising is done on…'.

  1. Rusting needs both air and moisture; rust is hydrated iron(III) oxide.
  2. Prevention: galvanisation (zinc coat), painting/oiling, electroplating, anodising (thicker oxide on aluminium), alloying (stainless steel).
  3. Colour clues: iron–red-brown rust; copper–green basic carbonate; silver–black Ag₂S tarnish.

Example: A green coating slowly appears on a copper vessel left in damp air. It is —

Basic copper carbonate — copper reacts slowly with moist air (O₂, H₂O and CO₂). Silver instead turns black with silver sulphide.

Type 6: Metal/non-metal properties and exceptionscommon2 practice Q
How to spot it:

'Which metal is liquid / soft / stored in kerosene', 'which non-metal conducts electricity', 'most ductile metal', carat-purity of gold.

  1. Exceptions: Hg liquid metal; Na, K soft metals; graphite conducts; iodine lustrous; diamond hard but non-metal.
  2. Best conductor among metals – silver; most ductile/malleable – gold; highest melting point – tungsten.
  3. Purity: 24 carat pure; 22 carat ≈ 91.6%; carat also = 200 mg for gems.

Example: Which non-metal conducts electricity?

Graphite — free electrons between its carbon layers carry current, so it serves as electrodes.

Formulas

Gold purity
Purity (%)=carat24×100\text{Purity}\,(\%) = \frac{\text{carat}}{24} \times 100

22 ct ≈ 91.67%

Shortcut tricks

⚡ Reactivity series: 'Please Stop Calling Me A Zebra, I Like Her Calling Me Smart Goat'

Potassium, Sodium, Calcium, Magnesium, Aluminium, Zinc, Iron, Lead, Hydrogen, Copper, Mercury, Silver, Gold.

⚡ Brass vs Bronze

Br-a-ss has Zinc (think 'brass band with Zing'); Bronze has Tin (bronze medal — 'third'/tin). Both are copper-based.

Example: Bronze is an alloy of?

Copper and tin.

Where students lose marks

  • Believing German silver contains silver — it is copper, zinc and nickel.

  • Naming haematite as an aluminium ore — it is iron; bauxite is aluminium.

  • Saying solder has a high melting point — its low melting point is the whole point.

Practice sets — 19 questions

Sets of 10, mixed across the question types above. Each answer comes with a step-by-step explanation.

Topic test · 10 questions

Suggested time 3 min · wrong answers go to your mistake notebook automatically.